Custom Upgrades & Retrofits

CONTACT US for more information about upgrading or custom retrofiting your equipment.
Check out our recent Controls Retrofit on this Arpeco Premier: 

Check out some of our latest retofits and upgrades (click to expand):

Mainplate Counter retrofit for Arpeco Elite
Intregrated into exisiting controls of Arpeco Elite to preform all counter functions.
Count, Run speeds, Slowdown, Jog, Strobe trigger pulse + more.
Included: 10", 12", Repeat length, Metric count + Label count.
Options: Fault placement for Vision system + Dual label verification counting for security sensitive requirements.

Mainplate Counter replacing Rotoflex model C3 counter
Included count options: 10", 12", Repeat length, Metric count + Label count.
Options: Fault placement for Vision system is available in all our counters +
Dual label verification counting for security sensitive requirements.

Custom modification to work on any other Printing / Inspection / Slitting equipment to provide Counting,
Fault placement, Strobe trigger pulse and more.

Rotoflex Racer 1300. Manufactured in the 1970's.
This retrofit includes 10", 12", Repeat length, Metric count + Clear on Clear Label count.
Options: Fault placement for Vision system is available in all our counters +
Dual label verification counting for security sensitive requirements.

Mainplate counter with Fault Placement System option

 

Fault placement for Vision system is available in all our counters & dual label verification counting for security sensitive requirements.

 

We have custom modifications available to work on any other Inspection / Slitting equipment to provide Counting, Fault placement, dual label verification, strobe trigger pulse and more.

New Mainplate Counter on Table Top with Dual Clear on Clear Pharmaceutical Label verification counting


Controls integrated into existing controls to control Count, Slowdown + Run speeds.
Mismatch Label count alarm provided as standard. Strobe trigger pulse provided.
Other count features included are 10", 12", Repeat length + Metric count.

New controls to replace outdated & failing controls on P.I.C. Industries Rewinder


Controls all functions, Tension, Run speed, Jog & Slow, counting 10", 12", Repeat length, Metric count + Label count.
Options:
Dual label verification counting for security sensitive requirements + Fault placement for Vision system

New AC Motor + AC drive controller with Magnetic brake to replace outdated & failing controls on this Arpeco Tracker
 

Controls all functions, Automatic Unwind Tension control, Run, Jog, Slowdown speeds, counting 10", 12", Repeat length, Metric count + Label count.


Retrofit provided in your facillity with minimum down time.

 

Options:
Dual label verification counting for security sensitive requirements + Fault placement for Vision system

Rotoflex Bi-Directional Machine Upgrade

MCR002 Bi-Directional Machine Controls.

Operator Friendly Touch Screen and Keypad interface
Performs all the functions of your existing machine

Count functions include:
6 digit Dual counter display
Length count
  i) Imperial in 10” 12” or Inch
  ii) Metric in Centimeter; Decimeter or Meter
Repeat length/Butt-cut count
Slowdown preset integrated to machine controls
Final count preset integrated to machine controls
Dual Accumulators
Batch counter
Output trigger for Strobe (advise type of Strobe)
Fault placement
Flag / Millsplice detection

Optional extras:
Clear label count
Strobe inspection
Clear material web guiding
Vision system integrated
Vision system stand with Web guide

Operator friendly interface.
Easy to use and includes the following:
Label count with our DOS sensor
Length count
  i) Imperial in 10” 12” or Inch
  ii) Metric in Centimeter; Decimeter or Meter
Repeat length/Butt-cut count
Slowdown preset integrated to machine controls
Final count preset integrated to machine controls
Dual Accumulators
Batch counter
Output trigger for Strobe (advise type of Strobe)
Easy to install instructions


Optional extras:
Clear label count
Strobe inspection

Fault Placement
Flag / Millsplice detection
Installation is available from our Service staff (optional)

Counter Retrofit & Upgrade

MCR006 Unidirectional Dual count display counter.
MCR007 Bi-directional Dual count display counter.

Label Remover Retrofit for Rotoflex Slitter/Rewinder

MCR017-Label Remover

RFID Machine Upgrade from

Mainplate Controls Incorporated 

MCR004 RFID Machine Controls.


Operator Friendly Touch Screen and Keypad interface
On screen diagnostics display for easy setup & use

Performs all the functions of your existing machine
Counting - Stopping - Strobe trigger - Safety Interlocks

RFID reader integrated with Fault placement

Mark Andy Strobe Inspection Upgrade from Mainplate Controls Incorporated

MCR005 Visual Inspection system


Operator friendly interface.

Automatically speeds up & slows down to allow continues inspection.

Integration to customers existing Strobe is available
(advise model & manufacturer)

Arpeco / Rotoflex Electric Brake Retrofit
 

"Stop the squealing brake!" 

 

Smoother tension for for film and paper materials

Full integration & controlled by our tension controller with diameter sensor

Automatically adjusted tension based on roll diamter
Easy to install and includes full intructions and parts.
Installation is available from our Service staff (optional)

Rotoflex – Arpeco Razor Slitting Retrofit or Upgrade

 

Our retrofit Razor Unit features;
- 3 razor blade holders and comes with 100 blades
- Lateral adjustment
- Easy to setup with top down slitting
- Easy blade replacement design + easy to install additional blade holders

Rotoflex – Web Grip/Clamp Retrofit
MCR Web Grip

 

All parts and instructions are included.

Installation is available from our Service staff (optional)

Web Guide Retrofit

 

Includes: 

-Sensor

-Actuator

-Controller

-All cables and hardware

 

All parts and instructions are included.

Installation is available from our Service staff (optional)